Hot Product

Thermal Conductive Insulating Silicone Tape Manufacturer

Short Description:

As a leading manufacturer, our Thermal Conductive Insulating Silicone Tape offers high thermal conductivity and electrical insulation for diverse applications.

Product Detail

Product Tags

Product Main Parameters

Item Unit TS805K TS806K TS808K Test Method
Color Light Amber Light Amber Light Amber Visual
Thermal conductivity W/m.k 1.6 1.6 1.6 ASTM D5470
Thickness mm 0.127 0.152 0.203 ASTM D374
PI film thickness mm 0.025 0.025 0.05 ASTM D374
Specific weight g/cc 2.0 2.0 2.0 ASTM D297
Tensile strength Kpsi >13.5 >13.5 >13.5 ASTM D412
Temperature range -50~130 -50~130 -50~130
Phase change temperature 50 50 50
Dielectric strength VAC >4000 >4000 >5000 ASTM D149
Dielectric constant MHz 1.8 1.8 1.8 ASTM D150
Volume Resistance Ohm-meter 3.5*10^14 3.5*10^14 3.5*10^14 ASTM D257
Thermal impedance ℃-in2/W 0.12 0.13 0.16 ASTM D5470

Common Product Specifications

Parameter Specification
Color Light Amber
Thermal conductivity 1.6 W/m.k
Thickness 0.127 mm, 0.152 mm, 0.203 mm
PI film thickness 0.025 mm, 0.05 mm
Dielectric strength >4000 VAC, >5000 VAC
Temperature range -50~130 ℃
Tensile strength >13.5 Kpsi
Volume Resistance 3.5*10^14 Ohm-meter
Thermal impedance 0.12 ℃-in2/W, 0.13 ℃-in2/W, 0.16 ℃-in2/W

Product Manufacturing Process

Thermal conductive insulating silicone tape is manufactured through a highly controlled process that ensures superior performance and reliability. The primary materials used include silicone rubber and thermally conductive fillers, such as ceramic particles or metal oxides. The process begins with the blending of silicone rubber with these fillers to create a homogeneous mixture. This mixture is then extruded or molded into the desired tape form, ensuring uniform dispersion of the fillers within the silicone matrix. The tape is laminated with an adhesive backing for ease of application and cut to specified dimensions. Quality control measures, including thermal conductivity and electrical insulation tests, are employed throughout the process to ensure that the final product meets stringent industry standards.

Product Application Scenarios

Thermal conductive insulating silicone tape finds wide application in various industries due to its unique properties. In the electronics sector, it is used to manage heat dissipation in devices such as CPUs, GPUs, memory modules, and power supplies. Its ability to provide both thermal management and electrical insulation makes it indispensable in protecting sensitive components. In the automotive industry, the tape is utilized to manage heat in engine control units (ECUs), battery packs, and infotainment systems, ensuring reliable performance under extreme conditions. The aerospace and defense sectors also leverage this tape for thermal management and electrical insulation in avionics and satellite systems. Additionally, it is used in LED lighting to enhance performance and longevity by dissipating excess heat. The HVAC industry employs the tape in electronic control units and sensors to maintain optimal operating conditions.

Product After-sales Service

Our after-sales service includes comprehensive support to ensure customer satisfaction. We offer technical assistance, product replacements, and support for troubleshooting issues. Our team is dedicated to providing timely and effective solutions to any concerns our customers may encounter with our Thermal Conductive Insulating Silicone Tape.

Product Transportation

We offer reliable transportation options to ensure timely delivery of our products. Our logistics network is designed to handle both domestic and international shipments efficiently. Customers can choose from various shipping methods to meet their specific needs.

Product Advantages

  • High thermal conductivity for efficient heat dissipation
  • Excellent electrical insulation properties
  • Flexible and conformable to various surfaces
  • Durable and stable under extreme conditions
  • Easy application with adhesive backing
  • Wide range of applications in multiple industries

Product FAQ

  1. What is the primary function of Thermal Conductive Insulating Silicone Tape?
    The primary function is to manage heat dissipation while providing electrical insulation, thus protecting sensitive electronic components from overheating and short circuits.
  2. In which industries is this tape commonly used?
    It is widely used in electronics, automotive, aerospace, defense, LED lighting, and HVAC systems due to its unique thermal and electrical properties.
  3. What materials are used in manufacturing this tape?
    The tape is made from silicone rubber infused with thermally conductive fillers such as ceramic particles or metal oxides, combined with an adhesive backing for easy application.
  4. How does this tape enhance the performance of electronic devices?
    By efficiently dissipating heat away from critical components, the tape helps maintain their optimal performance and extends their lifespan.
  5. Is the tape resistant to environmental factors?
    Yes, the tape is resistant to moisture, chemicals, and UV radiation, ensuring its durability and reliability under harsh conditions.
  6. Can the tape be customized to specific requirements?
    Yes, we offer customization based on customer samples and drawings to meet specific application needs.
  7. What are the temperature ranges the tape can withstand?
    The tape can withstand temperatures ranging from -50℃ to 130℃, making it suitable for both low and high-temperature applications.
  8. How is the tape applied to components?
    The adhesive backing allows for quick and easy installation by simply pressing the tape onto the desired surface.
  9. What is the minimum order quantity for this tape?
    The minimum order quantity is 1000 pcs.
  10. What certifications do the products have?
    Our products are certified by UL, REACH, ROHS, ISO 9001, and ISO 16949, ensuring they meet high-quality standards.

Product Hot Topics

  1. How can Thermal Conductive Insulating Silicone Tape improve the longevity of electronic components?
    By efficiently transferring heat away from sensitive electronic components, this tape helps reduce the risk of overheating, which can lead to component failure or reduced performance. It maintains stable operating temperatures, ensuring the devices function optimally for a longer period.
  2. Why is electrical insulation an important feature in thermal conductive tape?
    Electrical insulation is crucial because it prevents short circuits while allowing for efficient heat management. This dual functionality is essential in electronic devices where both thermal and electrical considerations must be addressed to ensure safe and reliable operation.
  3. What makes silicone a preferred base material for this tape?
    Silicone is highly flexible, durable, and resistant to a wide range of temperatures, making it an ideal base material for thermal conductive insulating tape. Its ability to conform to various shapes and surfaces enhances its effectiveness in different applications.
  4. How does the use of thermally conductive fillers enhance the performance of the tape?
    Thermally conductive fillers such as ceramic particles or metal oxides create pathways for heat to flow through the silicone matrix, significantly improving the thermal conductivity of the tape and its ability to dissipate heat.
  5. What are some common applications of this tape in the automotive industry?
    In the automotive industry, the tape is used to manage heat in engine control units (ECUs), battery packs in electric vehicles, and infotainment systems. Its ability to withstand high temperatures and harsh environments makes it suitable for these critical applications.
  6. How does this tape benefit LED lighting systems?
    LED lights generate significant heat, which can affect their performance and lifespan. The tape helps dissipate this heat, ensuring optimal performance and extending the life of the LEDs by maintaining lower operating temperatures.
  7. What role does this tape play in aerospace and defense applications?
    In aerospace and defense, reliable thermal management and electrical insulation are critical. The tape is used in avionics and satellite systems to ensure that electronic components operate within safe temperature ranges, preventing failures in high-reliability scenarios.
  8. How does the adhesive backing contribute to the tape's ease of application?
    The adhesive backing allows for quick and straightforward installation, reducing assembly time and labor costs. It ensures strong adhesion to diverse surfaces, making the tape suitable for various applications.
  9. What factors contribute to the durability and stability of this tape?
    Silicone's resistance to extreme temperatures, moisture, chemicals, and UV radiation ensures the tape remains effective under harsh operating conditions. This durability and stability make it a reliable choice for demanding environments.
  10. How does this tape enhance the performance of HVAC systems?
    In HVAC systems, the tape manages heat within electronic control units, sensors, and other critical components. By maintaining optimal operating temperatures, it helps ensure the efficiency and reliability of the HVAC system.

Image Description

thermal conductive phase change pad3thermal conductive phase change pad1

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