Factory Rigid Laminated Insulation Material 3240 Epoxy Board
Product Details
Properties | Unit | Standard Value |
---|---|---|
Flexural strength perpendicular to laminations | MPa | ≥ 340 |
Notch Impact strength parallel to lamination | kJ/m² | ≥ 33 |
Insulation resistance after immersion in water | Ω | ≥ 5.0X108 |
Dielectric strength perpendicular to lamination | MV/m | ≥ 14 |
Breakdown voltage parallel to lamination | kV | ≥ 35 |
Permittivity (48-62Hz) | - | ≤ 5.5 |
Permittivity (1MHz) | - | ≤ 5.5 |
Dissipation factor (48-62Hz) | - | ≤ 0.04 |
Dissipation factor (1MHz) | - | ≤ 0.04 |
Water absorption | mg | ≤ 19 |
Density | g/cm³ | 1.70-1.90 |
Flammability class | - | Class |
Color | - | Natural |
Common Product Specifications
Thickness (mm) | Size (mm) |
---|---|
0.5-100 | 1020x2040 |
Product Manufacturing Process
Rigid laminated insulation materials undergo a meticulous manufacturing process to ensure quality and performance. The process begins with selecting appropriate raw materials, including reinforced fiberglass cloth and high-quality epoxy resin. These materials are subjected to a resin impregnation process, ensuring even saturation of the fiberglass cloth. The impregnated sheets are then stacked and undergo a controlled heat and pressure curing process in multi-daylight presses, bonding layers into solid laminate sheets. This operational step enhances the thermal and mechanical properties of the materials. Finally, the cured sheets are precisely cut and finished according to specified dimensions to meet industry standards and client specifications. This method increases the dielectric, mechanical, and heat-resistant properties of the product, aligning with global industrial needs.
Product Application Scenarios
Rigid laminated insulation materials are versatile, finding applications across numerous industries. In the electrical sector, they're employed in high-insulation structural parts for machinery and electronics due to their excellent mechanical and dielectric properties. In the aerospace industry, these materials contribute to reducing heat flow in high-temperature environments. They are also pivotal in the construction sector, where they're used in wall systems and roofing, offering stable thermal and structural support. The mechanical strength and moisture resistance make them suitable for use in manufacturing HVAC systems and protective enclosures where temperature regulation is critical. This adaptability underscores the material's utility in enhancing energy efficiency and structural integrity across diverse industrial applications.
Product After-Sales Service
Our factory provides comprehensive after-sales service for all rigid laminated insulation material purchases. From installation support and maintenance tips to addressing quality concerns, our dedicated team is available to assist our clients, ensuring a seamless experience and product longevity.
Product Transportation
Transportation is managed efficiently to ensure that rigid laminated insulation materials arrive at your location intact. We employ specialized packaging solutions that safeguard the products from potential transit damages, adhering to international shipping standards.
Product Advantages
- Exceptional thermal efficiency, complying with high insulation demands.
- Robust mechanical properties providing support and durability.
- High dielectric strength suitable for varied electrical applications.
- Moisture and fire resistance, enhancing safety and product longevity.
- Easy customization and adaptability to specific client requirements.
Product FAQ
Q1: What is the primary use of factory rigid laminated insulation material?
A1: The primary use is in providing high insulation for electrical components and structures in various industries, including aerospace, electrical manufacturing, and construction, due to its thermal efficiency and mechanical strength.
Q2: How does this material perform under high temperatures?
A2: Designed to withstand elevated temperatures, the rigid laminated insulation material retains its structural and dielectric properties, functioning effectively up to its specified heat resistance class without significant degradation.
Q3: Can the thickness of the material be customized?
A3: Yes, our factory offers custom thickness options for the rigid laminated insulation material, catering to specific engineering and infrastructural needs that require tailored solutions.
Q4: How is moisture resistance achieved in this material?
A4: Moisture resistance is achieved through the use of specialized facings and bonding agents within the laminations, ensuring long-lasting performance even in high-humidity environments.
Q5: Is fire resistance included in this product?
A5: Yes, certain versions of our rigid laminated insulation material are treated with fire-resistant coatings or facings to enhance safety and compliance with building codes.
Q6: What are the shipping options for this product?
A6: We offer flexible shipping options to accommodate the needs of our clients, utilizing both local and international logistics partners to ensure prompt and safe delivery of rigid laminated insulation materials.
Q7: Can the material be used in environmentally controlled environments?
A7: Absolutely, the factory's rigid laminated insulation material is suitable for use in controlled environments like cold storage or HVAC systems due to its thermal and moisture resistance properties.
Q8: Does the product require special installation techniques?
A8: Installation is straightforward but may require specific techniques based on application. Detailed guidelines and technical support are available to ensure proper installation and functionality.
Q9: Are there environmental considerations with this product?
A9: Our factory prioritizes sustainability, using recyclable materials and processes in the production of rigid laminated insulation materials, minimizing environmental impact.
Q10: What is the expected lifespan of this material?
A10: When properly used and maintained, the rigid laminated insulation material offers a lengthy lifespan, maintaining its functional properties for several years in industrial and commercial applications.
Product Hot Topics
Topic 1: The Evolution of Rigid Laminated Insulation Materials
Recent advancements in material science have significantly improved the quality of rigid laminated insulation materials. Factories are now employing state-of-the-art technologies to enhance the thermal resistance and mechanical durability of these products, meeting the increasing demand for energy-efficient and robust materials in industrial applications. This evolution marks a new era in insulation technology, providing superior solutions to the challenges faced in modern engineering.
Topic 2: Market Trends in Insulation Material Manufacturing
The insulation material market is witnessing dramatic shifts, with factories emphasizing innovative approaches to improve product efficacy. Rigid laminated insulation materials are at the forefront, thanks to their exceptional performance and adaptability in various sectors such as construction and aerospace. Market reports indicate a growing preference for these materials due to their cost-effectiveness and enhanced sustainability features.
Topic 3: Custom Solutions in Insulation Material Design
Customization is a pivotal trend in the current market, as industries seek tailored solutions to specific challenges. Rigid laminated insulation materials are highly adaptable, allowing factories to design bespoke options that align with precise client specifications. This trend signifies a shift towards more personalized industrial solutions, strengthening partnerships between manufacturers and end-users.
Topic 4: Addressing Environmental Concerns with Rigid Laminated Insulation
As factories increase production of rigid laminated insulation materials, environmental considerations are taking center stage. Manufacturers are adopting eco-friendly practices, focusing on recyclable materials and reducing carbon footprints in production processes. This approach not only addresses environmental concerns but also enhances the material's appeal to environmentally conscious customers.
Topic 5: The Role of Insulation in Energy Efficiency
In the pursuit of sustainability, the role of insulation, particularly rigid laminated types, is more critical than ever. Factories producing these materials highlight their contribution to energy efficiency, significantly reducing the energy consumption of buildings by maintaining temperature regulation. This factor is crucial in the design of green buildings and plays a significant part in reaching global energy targets.
Topic 6: Rigid Laminated Insulation in Aerospace Applications
Aerospace industries depend heavily on the unique properties of rigid laminated insulation materials. Factories cater to this sector with materials that withstand extreme conditions, offering reliable thermal and structural support. The aerospace industry's reliance on these materials demonstrates their unmatched capabilities in high-demand environments.
Topic 7: Fire Safety Innovations in Insulation Materials
Recent innovations in fire safety have led factories to incorporate fire-resistant features into rigid laminated insulation materials. The development of safer, more reliable insulation options meets stringent fire safety regulations, making these materials integral to modern building design and safety strategies.
Topic 8: Challenges in Transportation of Insulation Materials
Transportation remains a significant factor to consider in the distribution of rigid laminated insulation materials. Factories must ensure that materials are adequately protected during transit to prevent damage. Innovative solutions, such as reinforced packaging and climate-controlled transport, are employed to maintain product integrity.
Topic 9: Collaboration Between Innovation and Tradition in Insulation Manufacturing
While factories continue to innovate, traditional techniques in manufacturing rigid laminated insulation materials still hold value. Balancing advanced technological solutions with time-tested practices ensures a blend of quality and efficiency, maintaining the material's standing in a competitive market.
Topic 10: The Future of Rigid Laminated Insulation Materials
Looking ahead, the future of rigid laminated insulation materials is bright, with factories focusing on continuous improvement and innovation. Emerging technologies and materials are expected to bolster the performance of these products, solidifying their key role in industrial and residential applications worldwide.
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